PROCESS O1- TOOLING Mold Design Precision Tooling

Mold Design & Precision Manufacturing

Every product begins with its mold. Huayi delivers full-process capabilities covering 3D mold design, EDM machining, precision plastic mold finishing & trial molding, and mass production launch. Combined with precision inspection and standardized stable processes, we guarantee superior mold quality and on-time delivery schedules.
  • Electrical Discharge Machining (EDM)
  • Wire-Cut EDM (Slow Wire)
TECHNICAL OVERVIEW→
Mold Design & Precision Manufacturing
01

PROCESS 02 - DIE CASTING Die Casting Production

Die Casting Production

We independently manufacture parts ranging from miniature precision components to large end structures, ensuring consistent, stable supply of critical components.
  • 30 Die Casting Machines (200T)
    Full Tonnage Coverage up to 1,600T
  • 100% In-house Production of Die Cast Parts
    Vertically Integrated Full Range: Carburetor Bodies, Crankcases, Cylinder Heads & Side Covers
TECHNICAL OVERVIEW→
Die Casting Production
02

PROCESS 03 - MACHINING Precision Machining &Automated Production

Precision Machining & Automation

150+

MACHINES & PRODUCTION UNITS

76 CNC Units · Brother / Tsugami / KI Kingdom

FANUC Automated Production Lines · Fully Independently Developed Programs

Over 70 Special-purpose Equipment & Rotary Indexing Machines

Every machine, every line — the scale to deliver, the precision to protect.

Every single machine and production line underpins on-time delivery via scale and safeguards quality through precision.

TECHNICAL OVERVIEW→
Precision Machining & Automation
03

PROCESS 04 - ASSEMBLY Assembly Operations

Assembly Operations
  • Automated Carburetor Assembly Lines
    Dedicated production lines for full-range platforms: 168/188, double-barrel, butterfly valve, rotary valve & OPE outboard motors
  • Manual Fine Assembly
    Full-process control via SWI Standard Work Instructions
TECHNICAL OVERVIEW→
Assembly Operations
04

PROCESS 05 - QUALITY Quality Inspection & End-of-Line Testing

Quality Inspection & Factory Release Verification
STAGE 1
Non-Destructive Testing (NDT)
Unicomp X-ray flaw detector for visualizing internal defects
STAGE 2
Dimensional Verification
ZEISS & HEXAGON CMMs for precision dimensional inspection
STAGE 3
Comprehensive Performance Factory Test
Simulate real working conditions, full validation of rated output, flow rate and air tightness

Quality is built up in every production process. All finished products must pass comprehensive performance tests before delivery.

TECHNICAL OVERVIEW→
Quality Inspection & Factory Release Verification
05

PROCESS 06 - R&D R&D Laboratory & Validation Center

R&D Laboratory & Verification Center
Fujian Provincial Key Laboratory for Technical Development of Small Engine EFI Systems
EFI Fuel Injection Testing
Electromagnetic Compatibility (EMC) Testing
Environmental Reliability Testing
Dynamometer & Power Testing
Load Bank Testing
Motorcycle / Vehicle Performance Testing
TECHNICAL OVERVIEW→
R&D Laboratory & Verification Center
06

PROCESS 07 - DEFLASHING & CLEANING Deflashing & High-Pressure Cleaning

Automatic Deashing & Trimming
High Pressure Cleaning
TECHNICAL OVERVIEW→
Deflashing & High-Pressure Cleaning
07
Abrasive Blasting & Chemical Passivation
08

PROCESS 08 - SURFACE TREATMENT Abrasive Blasting & Chemical Passivation

Precision blasting creates uniform micro-surface texture to enhance paint adhesion and sealing performance. Chemical passivation forms a conversion film on critical structural components, drastically boosting corrosion resistance and extending product service life under high humidity, salt spray and alternating temperature working conditions.
Abrasive Blasting
Chemical Passivation
TECHNICAL OVERVIEW→